Aseptic Experience
Aseptic Experience
From: TJ Bourdeau
To: jbarreto@escalatesciences.com
Account: tjphuhs@gmail.com
Date: 1/29/2026, 1:30:31 AM
Gmail ID: 19c087270ba6d8eb
Thread ID: 19c087270ba6d8eb
Raw Path: /Volumes/Storage Drive/Homelab_Apps_storage/mcp-server/backups/email/tjphuhs@gmail.com/2026/2026-01-29/20260129-063031-19c087270ba6d8eb.eml
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Joyce, Below is my response to your text sent on 01/28/26: At Formulated Solutions, I've supported GMP manufacturing operations for approximately 3+ years, with direct involvement in quality
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Joyce,
Below is my response to your text sent on 01/28/26:
At Formulated Solutions, I’ve supported GMP manufacturing operations for approximately 3+ years, with direct involvement in quality oversight of controlled environment and aseptic-adjacent manufacturing, including nasal spray production lines.
My experience includes on-floor Quality support of manufacturing operations conducted in controlled environments where we required the dawning and doffing of “bunny suit” gowning, where I provided IPQA and FPQA oversight during active production runs. While I was not an aseptic operator, I was responsible for ensuring aseptic technique, procedural adherence, and documentation accuracy were maintained throughout manufacturing activities. This included line clearance verification, batch record review, real-time documentation support, and escalation of quality concerns during production.
As I progressed into Quality Supervisor and then QA Manager roles, my responsibilities expanded to include review and approval of batch records associated with aseptic/controlled-environment steps, deviation investigations related to aseptic practices or documentation errors, and CAPA implementation to strengthen right-first-time execution. I also supported inspection readiness and participated in FDA and customer audit shadowing, including on-floor support and follow-up documentation.
Overall, my aseptic manufacturing experience is rooted in quality governance and oversight of nasal spray manufacturing performed under GMP-controlled environments, with a strong focus on compliance, documentation integrity, and risk-based decision-making during live production.
Let me know if you need anything else from me,
TJ